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Installing a headset can be easy.


Let me show you the steps I used for installing a headset on my helmet. Judy and I just upgraded our Nolan N41 helmets to the new N42 N-Com helmets with J and M's Integrated Elite headset designed for the N-42.

Of course you can have one of the shops install your headset but after looking at the instructions that came with the J and M's, we felt that installing a headset would be easy for us to do on our own. Besides I had two helmets to do and I figured as long as I did mine first, I could install Judy's and get through it with no mistakes and make sure hers was done right. Remember, always make sure to keep your co-rider happy.

Okay so first thing's first, we unboxed our helmets that we picked up from Dan Kenney at www.motovationcycles.com and made sure that they fit. We picked up our headsets from Mac Slothour at www.macsmotorcycle.com and pulled out all the headset pieces and placed them aside, then sat down to read through the instruction which were well written. So, the following are the basic procedures for installing these headsets which are unique to this helmet but if you follow along with some minor changes to suite your helmet and headset, you can install a headset of your own too.

Remove the helmet liner First thing you'll need to do in installing a headset is to remove any liners or pads that might be in your way. Try to remove them completely so you can get at everything. For my installation I do not need the pads on the headset speakers since I have a liner that will be between the speaker and my ear so those come off as well.

Cutting the hole for the microphoneThe N-42 has a clip in module for the microphone that will require a small modification on the helmet. Included in the instructions is a template to cut out and lay in the pocket on the side of the helmet. Mark for the cutout and use a Dremel tool to route out the piece. Alternately you can use a small file but that will take you a while to make the hole the correct size. Most other units will not require cutting like this so check the headset installation guide that came with your system.

Measure for your speakersOnce the cutting is done you now need to locate the placement for the speakers. For the N-42 measure inline with the chin strap and place a mark 3/4" up from the lower edge of the polystyrene shell. This will be the top edge of the speaker. If you have foam padding then locate the speakers by placing the helmet on and having someone help you mark where your ears are. As long as there are no obstructions in that area, try to get them right over your ears. If you need to move them a bit go up and back, but not more than about an inch and a half.

Cut out for your speakersUse the speaker as a guide and trace around them with a pencil. Then use a small knife and carefully cut out the sections for your speakers. Do not go too deep since the webbing for your chin strap is right underneath. Pop out the foam pieces and clean up any pieces of foam that you may have missed. You should now have a nice pocket for your speakers to fit.

Insert the microphone and speaker wires into the helmetTo wire in the N-42's microphone you first place the microphone into the hole you cut in the pocket for the microphone module. The feed the wires through the rear hole. Bend the microphone boom to about 90 degrees and from  the inside, pull the wires through while feeding the microphone boom in from the outside. Clip the front in first then that back. The module should now fit nice and cleanly into the pocket and snap in.

Route the wires and tuck them awayFrom the inside, feed the longer wire around the back and to the other side. Tuck the wire up into the helmet so that it is out of the way. I would not recommend attaching this wire in a permanent manner as you may have to do some troubleshooting on them in the future and that will most likely be when you are on the road.

Mount the speakers and tuck the wire up and out of the wayThe speakers are held in by either sticky back Velcro or double face tape. This should have been supplied with the speakers. You can place the Velcro or tape right on the chin strap, surprisingly it will hold pretty good. Press the mounting material firmly. If using Velcro, attach the other side to the speakers. Now place the speakers into the pockets you made and press them in firmly routing any wires down and back so they can be tucked away.

Finished headset installation Now you can reinstall your liner or pads and test out the headset. When reinstalling the Nolan N-42 liner, make sure to route the microphone above the snap. Other helmets may require that you cut a slit in the ear pad and push the microphone out through the pad that way. If so, just go a little at a time and once the microphone is through, take a needle and thread and stick up the material tight around the boom for the microphone to clean things up.

Now you can head out on the road and have tunes in your ears, talk with your co-rider, talk with other riders or even call back home on your cell. Just remember the state requirements for headset and cell phone use are different in each state, so check your local laws and the laws of the states you'll be riding in.

We hope you found this helpful and please pass this page onto your friends.